{"id":4941,"date":"2026-09-02T12:31:17","date_gmt":"2026-09-02T10:31:17","guid":{"rendered":"https:\/\/www.makeitalia.com\/case-studies\/supply-chain-capacity-check-up\/"},"modified":"2026-10-05T10:24:40","modified_gmt":"2026-10-05T08:24:40","slug":"supply-chain-capacity-check-up","status":"publish","type":"case-study","link":"https:\/\/www.makeitalia.com\/en\/case-studies\/supply-chain-capacity-check-up\/","title":{"rendered":"Supply Chain Capacity Check-up"},"content":{"rendered":"<h1>Supply Chain Capacity Check-up: Monitoring Supplier Production Capacity<\/h1>\n<div>\n<p>Case Study: Monitoring supplier production capacity to align Supply Chain and production plan, preventing future criticalities.<\/p>\n<\/p><\/div>\n<ul>\n<li>\n<div>Automation &#038; Automatic Machines<\/div>\n<\/li>\n<li>\n<div>Supply Chain<\/div>\n<\/li>\n<\/ul>\n<p><img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/09\/Case-study-sia-pagina-generale-sia-in-tutti-i-case-study-specifici-1.jpeg\" alt=\"Grafica astratta con tre icone circolari illuminate disposte in fila orizzontale, rappresentante i case study.\"><\/p>\n<div>The Context<\/div>\n<h2>Verifying Supplier Capacity After the Shortage<\/h2>\n<div>\nDue to a market shortage of certain electronic components, our client experienced an increase in their backlog (delayed production) and an extension of their delivery lead time to customers.However, future outlooks began to suggest an improvement in the availability of electronic components. The company therefore decided to rely on us for a project aimed at proactively analyzing their suppliers&#8217; production capacity, to ensure they were ready for the required future production increase.<\/div>\n<div>The Project<\/div>\n<h2>Analyzing Supplier Capacity and Preventing Criticalities<\/h2>\n<div>\n<p>The project evaluated the production capacity of suppliers against future needs, identifying gaps and corrective actions.<\/p>\n<\/div>\n<ul>\n<li>\n<h3>Client Industry<\/h3>\n<div>\n<p>Manufacturer of automatic machines for the beverage sector, with complex production processes and strong integration with the Supply Chain.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Initial Situation<\/h3>\n<div>\n<p>Shortage of electronic components resulting in high backlog and extended lead times.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Critical Issues Identified<\/h3>\n<div>\n<p>Need to evaluate supplier production capacity in relation to volume growth.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Project Objectives<\/h3>\n<div>\n<p>Ensuring consistency between supplier capacity and the future production plan.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<div>Solution<\/div>\n<h2>Capacity Check-up and Supply Chain Analysis<\/h2>\n<div>\n<p>We initiated the project by defining the scope of analysis, identifying the production plants and products most impacted by the shortage. Subsequently, we selected the most critical suppliers based on volumes, turnover, and managed commodities. For these suppliers, we conducted a capacity check-up, evaluating current production capacity and comparing it with future needs derived from the company&#8217;s production plan. The analysis allowed us to identify any gaps between available and required capacity, highlighting potential criticalities. Based on these results, we defined the necessary actions to support suppliers in closing the gaps, ensuring effective alignment between the Supply Chain and production objectives.<\/p>\n<\/div>\n<div>Project Phases<\/div>\n<h2>From Supplier Mapping to Action Definition<\/h2>\n<div>\n<p>The project developed through supplier selection, capacity analysis, and identification of corrective actions.<\/p>\n<\/div>\n<ul>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/07\/1-di-3.svg\" alt=\"\"><\/p>\n<h3>Step 1<\/h3>\n<p>Selection<\/p>\n<div>\n<h3 class=\"esc-step-title\">Critical Suppliers<\/h3>\n<p>Identification of the most relevant suppliers by volume, turnover, and criticality.<\/p>\n<\/div>\n<p><a href=\"#\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/07\/2-di-3.svg\" alt=\"\"><\/p>\n<h3>Step 2<\/h3>\n<p>Analysis<\/p>\n<div>\n<h3 class=\"esc-step-title\">Capacity Check-up<\/h3>\n<p>Evaluation of production capacity and comparison with future needs.<\/p>\n<\/div>\n<p><a href=\"#\"><\/a><\/p>\n<\/li>\n<li>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/07\/3-di-3.svg\" alt=\"\"><\/p>\n<h3>Step 3<\/h3>\n<p>Action<\/p>\n<div>\n<h3 class=\"esc-step-title\">Implementation Plan<\/h3>\n<p>Definition of necessary actions to close capacity gaps.<\/p>\n<\/div>\n<p><a href=\"#\"><\/a><\/p>\n<\/li>\n<\/ul>\n<hr>\n<div>Results<\/div>\n<h2>Greater Control Over Supplier Capacity and Targeted Actions<\/h2>\n<div>The project resulted in measurable savings, increased spend visibility, and the construction of a structured purchasing strategy.<\/div>\n<div>Outputs Obtained<\/div>\n<h2>Project Deliverables<\/h2>\n<ul>\n<li>\n<h3>Proactive Supplier Analysis<\/h3>\n<div>\n<p>Evaluation of supplier capacity against future demand, with identification of corrective actions.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Monitoring Tool<\/h3>\n<div>\n<p>Semi-automatic tool that allows continuous updating of the comparison between current capacity and future needs.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Critical Suppliers Identified<\/h3>\n<div>\n<p>Identification of suppliers that would become critical with increased volumes.<\/p>\n<\/div>\n<\/li>\n<li>\n<h3>Capacity Survey Template<\/h3>\n<div>\n<p>Creation of a standard template for data collection and conducting the Capacity Survey on suppliers.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<div>Related Case Studies<\/div>\n<h2>Discover Other Projects<\/h2>\n<ul>\n<li>\n<\/li>\n<li>\n<\/li>\n<li>\n<\/li>\n<\/ul>\n<h2>Do You Have a Similar Challenge?<\/h2>\n<div>\n<p>Analyze your suppliers&#8217; capacity and make your Supply Chain more reliable with a structured, data-driven approach.<\/p>\n<\/div>\n<p><p>\n        <a href=\"https:\/\/www.makeitalia.com\/en\/contact-us\/\">CONTACT US<\/a>\n    <\/p>\n<\/p>\n<p><!--more--><br \/>\n<!-- 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GRIGLIA CS t\"},{\"type\":\"section\",\"props\":{\"class\":\"esc-section-red\",\"image_position\":\"center-center\",\"style\":\"primary\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"props\":{\"layout\":\"2-3,1-3\",\"row_gap\":\"large\"},\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"2-3\"},\"children\":[{\"type\":\"headline\",\"props\":{\"content\":\"Do You Have a Similar Challenge?\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"title_element\":\"h2\",\"title_style\":\"heading-large\"}},{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p>Analyze your suppliers' capacity and make your Supply Chain more reliable with a structured, data-driven 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supplier production capacity to align Supply Chain and production plan, preventing future criticalities. Automation &#038; Automatic Machines Supply Chain The Context Verifying Supplier Capacity After the Shortage Due to a market shortage of certain electronic components, our client experienced an increase in their backlog [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":4934,"template":"","class_list":["post-4941","case-study","type-case-study","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Supply Chain Capacity Check-up: Case Study | Makeitalia<\/title>\n<meta name=\"description\" content=\"Supply Chain Capacity Check-up, a project implemented for one of our clients. 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